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A Breakthrough Resealable Solution for Back Seal & Gusset Pouches
Vivo Packaging is pleased to introduce a new resealable zipper solution for Back Seal Pouches, Back Seal Gusset Pouches, and Side Gusset Pouches.
Previously, adding a zipper closure to these pouch formats was difficult or often unavailable due to the sealing structure of the pouch. With our new packaging solution, this is now possible – without changing the original pouch shape, shelf appearance, or filling capacity.

Resealable Zipper on Back Seal & Gusset Pouches — What’s New
Traditional back seal and gusset pouches are valued for their clean appearance, strong filling capacity, and professional retail presentation. Our new zipper-enabled construction keeps all of these advantages while adding repeatable open-and-reseal functionality, helping products stay fresh after opening and improving everyday usability for end customers.
Key Benefits
- Resealable zipper closure on back seal and gusset pouch formats
- Maintains original pouch shape and shelf appearance
- Keeps products fresher after opening
- Reduces the need for separate storage containers
- Compatible with custom printing and a wide range of finishes
- Suitable for both small-batch and high-volume runs

Ideal Applications
This resealable solution suits a wide range of retail and food categories, including:
- Coffee beans and ground coffee
- Tea
- Snacks and confectionery
- Pet food and pet treats
- Supplement and protein powders
- Dried foods and health products

Specifications & Customisation
- Pouch types: Back seal pouch, back seal gusset pouch, side gusset pouch
- Material options: Matte, gloss, kraft, metallised, and recyclable laminates
- Printing: Up to 9-colour gravure, plus digital options for short runs
- Sizes: Custom sizing from small retail packs through to bulk formats
- MOQ: Flexible to suit both new product launches and established lines
Why It Matters for Brands
Previously, brands wanting a resealable option often had to switch to a different pouch style. With this new solution, back seal and gusset pouch formats can now offer zipper functionality while keeping their original packaging advantages — a smarter way to upgrade packaging, improve customer experience, and strengthen shelf appeal without changing your existing pouch format.
Upgrade Your Packaging with Vivo Packaging
Whether you’re launching a new product line or improving an existing one, this resealable solution offers a practical and innovative option for modern retail packaging.
Contact the Vivo Packaging team today to request a free sample or quote.
Request a Quote
To request an accurate quote from us, please fill out the form below. If you have any questions about using this form, please send an email to [email protected]
Order Process
Choose the product you wish to customise
We assess the viability of the request and identify the required raw materials with production processes
We provide detailed price quote for the customised product of your preference
Submit your completed design to us, and we will review it to ensure it aligns with our printing specifications
We will determine the final price quote and subsequently provide you with an invoice for payment.
We provide you with mockups for approval before commencing production.
Your order will be shipped through air or sea freight upon the completion of production.
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Vivo Packaging Pty Ltd
Aussie Warehouse:
4 Tasman Ct, Keysborough VIC 3173, Australia
Monday – Friday: 9.30am – 5.30pm
Visitors By Appointment Only
