A Breakthrough Resealable Solution for Back Seal & Gusset Pouches

Vivo Packaging is pleased to introduce a new resealable zipper solution for Back Seal Pouches, Back Seal Gusset Pouches, and Side Gusset Pouches.

Previously, adding a zipper closure to these pouch formats was difficult or often unavailable due to the sealing structure of the pouch. With our new packaging solution, this is now possible – without changing the original pouch shape, shelf appearance, or filling capacity.

Resealable Zipper on Back Seal & Gusset Pouches — What’s New

Traditional back seal and gusset pouches are valued for their clean appearance, strong filling capacity, and professional retail presentation. Our new zipper-enabled construction keeps all of these advantages while adding repeatable open-and-reseal functionality, helping products stay fresh after opening and improving everyday usability for end customers.

Key Benefits

  • Resealable zipper closure on back seal and gusset pouch formats
  • Maintains original pouch shape and shelf appearance
  • Keeps products fresher after opening
  • Reduces the need for separate storage containers
  • Compatible with custom printing and a wide range of finishes
  • Suitable for both small-batch and high-volume runs

Ideal Applications

This resealable solution suits a wide range of retail and food categories, including:

  • Coffee beans and ground coffee
  • Tea
  • Snacks and confectionery
  • Pet food and pet treats
  • Supplement and protein powders
  • Dried foods and health products

Specifications & Customisation

  • Pouch types: Back seal pouch, back seal gusset pouch, side gusset pouch
  • Material options: Matte, gloss, kraft, metallised, and recyclable laminates
  • Printing: Up to 9-colour gravure, plus digital options for short runs
  • Sizes: Custom sizing from small retail packs through to bulk formats
  • MOQ: Flexible to suit both new product launches and established lines

Why It Matters for Brands

Previously, brands wanting a resealable option often had to switch to a different pouch style. With this new solution, back seal and gusset pouch formats can now offer zipper functionality while keeping their original packaging advantages — a smarter way to upgrade packaging, improve customer experience, and strengthen shelf appeal without changing your existing pouch format.

Upgrade Your Packaging with Vivo Packaging

Whether you’re launching a new product line or improving an existing one, this resealable solution offers a practical and innovative option for modern retail packaging.

Contact the Vivo Packaging team today to request a free sample or quote.

Request a Quote

To request an accurate quote from us, please fill out the form below. If you have any questions about using this form, please send an email to [email protected]

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    e.g. tea, coffee, cream, liquid, garments

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    Order Process

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    Step 6
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