100% PE Mono-Material Spout Pouches

A single-material PE construction, designed for participating soft-plastic recycling programs where available.

VIVO PACKAGING offers customisable spout pouches made from a 100% PE mono-material structure. Combining reliable barrier performance, convenient dispensing and high-quality printing, these pouches are suitable for a wide range of liquid, oil, sauce, refill and personal-care applications.

The simplified PE structure is designed to improve compatibility with participating soft-plastic recycling programs — where such collection is available — while providing the strength and sealing performance required for demanding packaging applications.

Features and Benefits

100% PE Mono-Material Structure

These spout pouches are made from a 100% PE structure, providing businesses with an alternative to conventional flexible packaging made from multiple material types.

Barrier Protection

The PE structure provides a strong moisture barrier and helps protect suitable products from external contamination, supporting product freshness and package integrity throughout filling, storage, handling and transport.

Barrier requirements vary by product — including oxygen sensitivity — so the final material structure should be selected according to the packed product, required shelf life, filling process and storage conditions.

Convenient Product Dispensing

Spout pouches provide controlled and convenient dispensing for liquid and semi-liquid products. They can also be securely resealed after opening, helping reduce leakage and improve ease of use.

Customisable Pouch Features

A wide range of custom options is available, including:

• Different pouch shapes and sizes
• Corner or centre spout positions
• Various spout and cap styles
• Custom corner designs
• Hang holes
• Carry handles
• Transparent or printed sections

Available options depend on the pouch dimensions, packed product and intended application.

High-Quality Custom Printing

These pouches support gravure printing for detailed graphics, strong brand colours and professional product presentation. Custom printing allows branding, product information and instructions to be incorporated directly into the packaging.

The minimum order quantity for custom gravure-printed spout pouches is 5,000 units.

Lightweight and Space-Efficient

Compared with many rigid packaging formats, unfilled spout pouches require less storage space and are easy to handle and transport. Their flexible format also provides a modern and practical presentation for both retail and commercial products.

Suitable Applications

100% PE spout pouches may be suitable for products including:

• Sauces and condiments
• Oils and liquid ingredients
• Purees and semi-liquid foods
• Beverage concentrates
• Household refill products
• Liquid soaps and cleaning products
• Shampoos and personal-care products
• Cosmetic products

Product compatibility and filling performance should be confirmed before full production.

A Flexible Packaging Solution

100% PE mono-material spout pouches combine product protection, controlled dispensing, custom printing and flexible design options in one practical packaging format.

Request a Quote or Samples

VIVO PACKAGING can help you compare pouch sizes, material structures, barrier requirements, spout styles and printing options to develop a solution suited to your product.

Talk to our team to discuss your application, request a quote, or arrange samples.